Kaboom custom headwear

Headwear as distinctive as your brand.

Create fully bespoke headwear that communicates who you are before a word is spoken - shaped around your colours, character and brand identity.

144 minimum Fully bespoke Visuals before production
144 minimum Fully bespoke Visuals before production

Made from the outside in

Your identity, built into every detail.

From the silhouette and fabric to the embroidery, trims and internal labels, every decision becomes another opportunity to express what makes your business different.

Design your cap

Make every element part of your brand story.

Explore the building blocks of a fully bespoke cap. Select an area to see how shape, material, branding and finishing details can work together.

01 · Shape & Structure

Build the right silhouette

Start with the shape that best reflects your audience and the way the cap will be worn.

  • Structured or unstructured
  • 5 Panel, 6 Panel or A-Frame
  • Flat or curved peak
  • Fitted, trucker or classic styles
  • Low or High Profile

Not sure which options suit your artwork or budget? That’s where we come in — we’ll guide the specification and provide visuals before production.

Panel count
Structure
Peak style
Profile
02 · Fabric & Colour

Set the tone with material

Choose a fabric, weight and colour combination that feels consistent with your brand rather than simply close to it.

  • Cotton and sports twill
  • Brushed and premium cotton
  • Chino twill and denim
  • Custom panel and peak colours
  • Pantone matched dye sub

Not sure which options suit your artwork or budget? That’s where we come in — we’ll guide the specification and provide visuals before production.

Dye Sublimated Cotton Twill
Rope Cord
mesh
03 · Branding

Give your artwork dimension

Use the right decoration method to make your mark feel considered, tactile and recognisable.

  • Flat and 3D embroidery
  • Screen print and sublimation
  • Woven and appliqué patches
  • PVC, leather and metal badges

Not sure which options suit your artwork or budget? That’s where we come in — we’ll guide the specification and provide visuals before production.

3D Embroidery
Tatami stitch base
04 · Peak

Turn the peak into a feature

The peak can carry colour, pattern and messaging — above, below and through the stitching.

  • Custom peak colours
  • Printed or sublimated underpeak
  • Sandwich detail
  • Contrast stitching
  • Reflective trim

Not sure which options suit your artwork or budget? That’s where we come in — we’ll guide the specification and provide visuals before production.

Pre-curved peak
Peak decoration
05 · Closure

Finish the back with intent

Select a closure that supports the style and gives you another subtle place to carry your identity.

  • Self-fabric and touch straps
  • Slide or metal buckles
  • Embossed leather or vinyl
  • Snapback, fitted and razor tabs

Not sure which options suit your artwork or budget? That’s where we come in — we’ll guide the specification and provide visuals before production.

fabric touch strap
06 · Inside details

Carry the brand inside too

Internal finishes reward closer inspection and make the finished cap feel truly made for you.

  • Printed or woven seam tape
  • Custom sweatbands
  • Branded internal labels
  • Printed seams and underpeak artwork

Not sure which options suit your artwork or budget? That’s where we come in — we’ll guide the specification and provide visuals before production.

Custom Labelling
Coloured sweatband
Contrast peak
Branded tape
07 · Finishing touches

Make the smallest details count

Use contrast and custom hardware to connect the entire specification back to your brand.

  • Matching or contrast eyelets
  • Custom top buttons
  • Embossed buckles
  • Special trims and reflective details
  • Razor tabs

Not sure which options suit your artwork or budget? That’s where we come in — we’ll guide the specification and provide visuals before production.

Contrast button
Contrast eyelets
Outer Label
Grass Effect
01 · Shape & Structure

Build the right silhouette

Start with the shape that best reflects your audience and the way the cap will be worn.

  • Structured or unstructured
  • 5 Panel, 6 Panel or A-Frame
  • Flat or curved peak
  • Fitted, trucker or classic styles
  • Low or High Profile

Shape & Structure

These are the decisions that shape the character of your cap. From 5 and 6 panel constructions to A-frame, trucker and classic styles, every choice influences the overall silhouette. Decide whether your cap keeps a crisp structured shape or a softer relaxed feel, then finish it with a flat or curved peak and the profile that best suits your brand.

Current Spec.

  • ✓ Structured crown
  • ✓ 6-panel
  • ✓ Mid profile
  • ✓ Curved peak
  • ✓ Classic fit
02 · Fabric & Colour

Set the tone with material

Choose a fabric, weight and colour combination that feels consistent with your brand rather than simply close to it.

  • Cotton and sports twill
  • Brushed and premium cotton
  • Chino twill and denim
  • Custom panel and peak colours
  • Pantone matched dye sub

Fabric & Colour

The material sets the tone for your finished cap. Choose from natural cottons, durable canvases, recycled fabrics and technical performance materials, each offering a unique balance of comfort, texture and durability to suit your brand and how the cap will be worn.

Current Spec.

  • ✓ Dye sub twill
  • ✓ Rope cord
  • ✓ Mesh back
03 · Branding

Give your artwork dimension

Use the right decoration method to make your mark feel considered, tactile and recognisable.

  • Flat and 3D embroidery
  • Screen print and sublimation
  • Woven and appliqué patches
  • PVC, leather and metal badges

Branding

The right decoration transforms a blank cap into a powerful brand statement. Whether it's raised embroidery, woven patches, print or specialist finishes, every technique has its own character. We'll guide you towards the option that showcases your artwork beautifully while delivering the durability and finish your brand deserves.

Current Spec.

  • ✓3D embroidery
  • ✓ Tatami base
04 · Peak

Turn the peak into a feature

The peak can carry colour, pattern and messaging — above, below and through the stitching.

  • Custom peak colours
  • Printed or sublimated underpeak
  • Sandwich detail
  • Contrast stitching
  • Reflective trim

Peak

A simple change to the peak can completely transform the finished cap. From classic curved peaks to contemporary flat styles, along with contrasting sandwich trims and decorative stitching, these details help create a cap that's unmistakably your own.

Current Spec.

  • ✓ Pre-curved peak
  • ✓ Peak decoration
05 · Closure

Finish the back with intent

Select a closure that supports the style and gives you another subtle place to carry your identity.

  • Self-fabric and touch straps
  • Slide or metal buckles
  • Embossed leather or vinyl
  • Snapback, fitted and razor tabs

Closure

The closure is the finishing touch that completes your cap. From classic snapback fastenings to premium metal buckles, the right closure combines comfort with style. For an extra premium finish, selected metal buckles can even be custom stamped with your logo, adding another subtle touch of branding.

Current Spec.

  • ✓ Fabric touch strap
06 · Inside details

Carry the brand inside too

Internal finishes reward closer inspection and make the finished cap feel truly made for you.

  • Printed or woven seam tape
  • Custom sweatbands
  • Branded internal labels
  • Printed seams and underpeak artwork

Inside details

The inside of your cap reflects the same attention to detail as the outside. From branded seam tape and woven labels to custom printed taping and premium sweatbands, these finishing touches create a more refined product and reinforce your brand every time the cap is worn.

Current Spec.

  • ✓ Custom labels
  • ✓ Coloured sweatband
  • ✓ Branded tape
  • ✓ Contrast peak
07 · Finishing touches

Make the smallest details count

Use contrast and custom hardware to connect the entire specification back to your brand.

  • Matching or contrast eyelets
  • Custom top buttons
  • Embossed buckles
  • Special trims and reflective details
  • Razor tabs

Finishing touches

The finishing touches are what give your cap its unique personality. From contrast stitching and coloured eyelets to matching buttons and classic rope cord detailing, these subtle design features add character, enhance your branding and create a cap that stands out from the crowd.

Current Spec.

  • ✓ Contrast eyelets
  • ✓ Contrast button
  • ✓ Grass effect peak
  • ✓ Razor tab

Made for

Designed to stand out.

Bold Branding

High-impact logos, patches and standout finishes.

Unlimited Creativity

Combine fabrics, colours, patches and finishing details to create a cap that's unmistakably your own.

Premium Finishes

Distinctive fabrics, refined embroidery and elevated details that create a truly premium cap.

Simple from start to finish

The Kaboom process.

01

Tell us your idea

Share your artwork, inspiration, quantity and timescale.

02

We create visuals

We turn your idea into a clear cap concept.

03

Refine and approve

We fine-tune the details together before production.

04

Production

Your caps are made to the approved specification.

05

Delivered

Ready to wear, gift, launch or sell.

Good to know

Questions, answered.

Can you customise more than caps? +

Yes. Bespoke options can also be applied to bucket hats, beanies and visors, depending on the design and specification.

What is the minimum order? +

Our bespoke cap range starts from 144 pieces.

Can you help with the design? +

Yes. We can work from finished artwork, rough concepts or simple inspiration.

Will I see a visual before production? +

Yes. Every custom cap project includes artwork visuals for your approval before production. We also create a physical pre-production sample, giving you the option to approve it from photographs or have it delivered for inspection. If you choose to receive the sample, please allow a little extra time, as production will only begin once you've given your final approval.

How long does production take? +

Lead times vary depending on the design and specification of your caps. For urgent projects, our Express Custom service can deliver in around 3–4 weeks from sample approval, while standard bespoke production offers the widest choice of fabrics, finishes and customisation options. We'll confirm the best timescale for your project before production begins.

144 piece minimum Complete creative freedom
Before production Visuals supplied for approval
Designed around you Colours, materials and finishes
More than caps Bucket hats, beanies and visors

Start your project

Ready to create headwear that feels unmistakably yours?

Whether you've got a finished design or just the spark of an idea, we'll help turn it into custom headwear that's made to stand out.

No obligation Visuals before production Minimum 144 caps
Review Artwork Send quote
Product Summary
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Branding

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