Kaboom custom headwear

Headwear as distinctive as your brand.

Create fully bespoke headwear that communicates who you are before a word is spoken - shaped around your colours, character and brand identity.

Start your cap project Explore the details
144 minimum Fully bespoke Visuals before production

Made from the outside in

Your identity, built into every detail.

From the silhouette and fabric to the embroidery, trims and internal labels, every decision becomes another opportunity to express what makes your business different.

Build your cap

From first idea to a finish that feels uniquely yours.

Choose the foundations, then layer in the details that make the design yours.

01

Choose the shape

Start with the profile, panels and fit that suit your audience.

02

Select the fabric

Choose the texture, weight and finish that set the tone.

03

Add the branding

Bring your artwork to life through embroidery, patches or print.

04

Refine the details

Shape the labels, tape, closures, trims and contrast elements.

05

Approve the finish

Review the full design before production begins.

Design your cap

Make every element part of your brand story.

Explore the building blocks of a fully bespoke cap. Select an area to see how shape, material, branding and finishing details can work together.

01 · Shape and structure

Build the right silhouette

Start with the shape that best reflects your audience and the way the cap will be worn.

  • Structured or unstructured
  • Panel count and profile
  • Flat or curved peak
  • Fitted, trucker or classic styles

Not sure which options suit your artwork or budget? That’s where we come in — we’ll guide the specification and provide visuals before production.

02 · Fabric and colour

Set the tone with material

Choose a fabric, weight and colour combination that feels consistent with your brand rather than simply close to it.

  • Cotton and sports twill
  • Brushed and premium cotton
  • Chino twill and denim
  • Custom panel and peak colours

Not sure which options suit your artwork or budget? That’s where we come in — we’ll guide the specification and provide visuals before production.

03 · Branding

Give your artwork dimension

Use the right decoration method to make your mark feel considered, tactile and recognisable.

  • Flat and 3D embroidery
  • Screen print and sublimation
  • Woven and appliqué patches
  • PVC, leather and metal badges

Not sure which options suit your artwork or budget? That’s where we come in — we’ll guide the specification and provide visuals before production.

04 · Peak

Turn the peak into a feature

The peak can carry colour, pattern and messaging — above, below and through the stitching.

  • Custom peak colours
  • Printed or sublimated underpeak
  • Sandwich detail
  • Contrast stitching and reflective trim

Not sure which options suit your artwork or budget? That’s where we come in — we’ll guide the specification and provide visuals before production.

05 · Closure

Finish the back with intent

Select a closure that supports the style and gives you another subtle place to carry your identity.

  • Self-fabric and touch straps
  • Slide or metal buckles
  • Embossed leather or vinyl
  • Snapback, fitted and razor tabs

Not sure which options suit your artwork or budget? That’s where we come in — we’ll guide the specification and provide visuals before production.

06 · Inside details

Carry the brand inside too

Internal finishes reward closer inspection and make the finished cap feel truly made for you.

  • Printed or woven seam tape
  • Custom sweatbands
  • Branded internal labels
  • Printed seams and underpeak artwork

Not sure which options suit your artwork or budget? That’s where we come in — we’ll guide the specification and provide visuals before production.

07 · Finishing touches

Make the smallest details count

Use contrast and custom hardware to connect the entire specification back to your brand.

  • Matching or contrast eyelets
  • Custom top buttons
  • Embossed buckles
  • Special trims and reflective details

Not sure which options suit your artwork or budget? That’s where we come in — we’ll guide the specification and provide visuals before production.

Made for

Teams, brands and big ideas.

Clothing brands

Retail-ready headwear designed to feel like part of your collection.

Teams and workplaces

A polished, wearable way to bring people together.

Events and campaigns

Memorable merchandise people will keep wearing long after the event.

Simple from start to finish

The Kaboom process.

01

Tell us your idea

Share your artwork, inspiration, quantity and timescale.

02

We create visuals

We turn your idea into a clear cap concept.

03

Refine and approve

We fine-tune the details together before production.

04

Production

Your caps are made to the approved specification.

05

Delivered

Ready to wear, gift, launch or sell.

Good to know

Questions, answered.

Can you customise more than caps? +

Yes. Bespoke options can also be applied to bucket hats, beanies and visors, depending on the design and specification.

What is the minimum order? +

Our bespoke cap range starts from 144 pieces.

Can you help with the design? +

Yes. We can work from finished artwork, rough concepts or simple inspiration.

Will I see a visual before production? +

Yes. We provide visuals for approval before production begins.

How long does production take? +

Lead times depend on the design and specification. We confirm the schedule before approval.

144 piece minimum Complete creative freedom
Before production Visuals supplied for approval
Designed around you Colours, materials and finishes
More than caps Bucket hats, beanies and visors

Start your project

Ready to create headwear that feels unmistakably yours?

Share your brand, idea, artwork and ambitions. We’ll help translate them into considered headwear with a character all its own.

No obligation Visuals before production Minimum 144 caps

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